The operating system for spring factories
Springs3D already turns a parametric 3D design into an instant quote and CAD. Factory OS carries that same spring all the way through the shop floor — planning, production, quality, inventory, procurement and shipping — as one connected system.
Every spring evolves through one lifecycle
Not ten bolted-on tools — one graph. A design becomes a part, a work order, a production run, a QC record and a shipment, with every step logged.
One workspace for the whole factory
Every role gets a purpose-built surface — all live, all tenant-scoped.
Overview
Live KPIs: on-time delivery, WIP, machine utilization, scrap rate and stock cover at a glance.
Planning
Turn designs into work orders, set priorities and due dates, and auto-schedule the floor with a drag-ready Gantt.
Production
A lightweight MES: track pieces done, live rate and ETA per run, driven by the operators themselves.
Machines
A digital record of every machine — status, queue, capabilities and a matcher that finds which machine can run a design.
Quality
Log inspections against tolerances, attach photos, and let AI measure a produced spring from a photo.
Inventory
Finished springs, blanks and raw wire in one ledger, with reservations and low-stock alerts.
Procurement
Supplier catalog, purchase orders and AI supplier recommendations triggered by shortages.
Shipping
Packing lists, commercial invoices, carrier tracking and customer notifications from one place.
AI where it actually moves the needle
Not a chatbot bolted on the side — automation inside the workflows that matter, always checked by the engineering engine.
AI production scheduler
Optimizes machine allocation and sequences jobs to cut wire-change setups — a deterministic solver, guided by plain-language goals.
AI visual inspection
Photograph a produced spring and get measured dimensions vs. spec with per-field confidence — reusing our proven vision pipeline.
Live cost engine
Material, machine time, labor, grinding, finishing, packaging and freight recomputed the instant a parameter changes.
Shortage prediction
Projects scheduled demand against wire stock and flags what to reorder before it stops the line.
Built on an engineering engine, not a spreadsheet
Every price, feasibility check and simulation comes from the same pure spring-mechanics engine that powers the 3D designer. AI proposes; the engine verifies; a human approves. That's why the numbers are trustworthy enough to run a factory on.
Adopt it without a rip-and-replace
Start with the design and quoting you already have, then switch on the shop floor when you're ready.
- 1
Design & quote
Keep using the parametric 3D designer and instant quoting your customers already love.
- 2
Release to production
One click turns a design into a part and a work order — the bridge into the factory.
- 3
Run the floor
Schedule machines, execute production, and log quality as jobs move through.
- 4
Close the loop
Consume inventory, reorder wire, ship the order and notify the customer — all tracked.
See your factory run on Springs3D
We'll walk your team through the full lifecycle — design to shipping — on your own products.